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New Post 9/20/2009 7:11 AM
User is offline CSG_Waza
92 posts
7th Level Poster




Away for a while 

Well the time has come for me to disappear for a while (work calls).

I'll probably be back again in 5 or 6 weeks. 

Take care, have fun, be nice to newbs  (at least until they whinge).



Take care and have fun - CSG_Waza aka Wazza aka Warren Baker
 
New Post 10/24/2009 6:49 AM
User is offline CSG_Waza
92 posts
7th Level Poster




Re: Away for a while 
Modified By CSG_Waza  on 10/23/2009 11:51:56 PM)

I'm Baack

Job done, project over, that's 3-1/2 to 4 years of my life invested into the project

End result, after 3-1/2 weeks of shutdown we restarted the Crude Distillation Unit we were working on and within 2 days we had it running smoothly and well above spec. At an idle it was throughputting 10000 barrels per day.

Previous maximum throughput was 8500 barrels a day - new maximum 13000 barrels a day.

The refinery we were working on is New Zealands only refinery (no pressure - much) we only shut down the unit twice (a 2 week shut in Feb, and a 3-1/2 week shut Sep/Oct), both times starting up flawlessly, and at the end of the project had renewed most of the equipment in the unit (pumps, exchangers, towers, pipe sizes) using the same area as the previous equipment (actually a little less).

Not a big project by world standards ($180M) but a logistic nightmare (same plot, bigger throughput, minimal shuts).

And the icing on the cake is that the product is now a much higher standard.

I get a week off now (I want to save the rest of my leave for Christmas), but I will be back on the forum like usual.



Take care and have fun - CSG_Waza aka Wazza aka Warren Baker
 
New Post 10/24/2009 2:54 PM
User is offline CSG_Mhowatt
191 posts
6th Level Poster




Re: Away for a while 

you da man Wazza...  missed you much.    What kind of DCS controls did they use, do you happen to know?



CSG_Mhowatt
 
New Post 10/25/2009 6:38 AM
User is offline CSG_Waza
92 posts
7th Level Poster




Re: Away for a while 

I think they updated the existing Honeywell system - not a 100% sure on that one as I'm pipes and equipment (I put my hand on the pipe to figure it's flowing.... and hot!).

One control panel screen looks like the next to me , understood it better when it was annunciator panels



Take care and have fun - CSG_Waza aka Wazza aka Warren Baker
 
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